橫走式三軸/五軸伺服機械手

  • 產品系列:橫走式三軸/五軸系列(Three/Five Axis Driven Robots)
  • 型號/ MD-50(s) ; MD-80(s)

適用於50~3000 噸的各型卧式射出成型機,應用於外觀及精度要求較高的成品及水口取出。手臂型式有單截式及雙截式,單截式上下行程為 700/800/000 ,雙截式上下行程為 800/900/1000/1100/1300/1500/1700/2000mm 。三軸(走行/前后/主臂) /五軸(走行/前後2個/主臂/副臂)驅動使用高性能的AC伺服馬達驅動,具備超高速的取出時間1.4秒、全周時間在5.6秒以內,高鋼性滑軌傳動,搭配開放式伺服定位控制系統,實現高精度取出。

相關資料下載

產品簡介brief introduction

 

機種

Model

行程

Stroke(mm)

最大消耗電力

Max. power

consumption

總重量

Weight(kg)

 空氣消耗量

Air consumption

 走行往返精度

precision

 

 電源

Voltage

 

 驅動方式

Driven system

 

 使用空氣壓力

Working air pressure

 

主臂

Main-arm

副臂

Sub-arm

前後行程

Crosswise stroke

走行

Tarverse

KW

本體

Main body

負載

Max. loadNL

 (NL/Cycle)
 MD-50

500

600

-- 450

1000

1200

1.2 155  3  3.58  ±0.1 

AC220V

50/60Hz

 

 上下、前後 : 氣缸

走行 : AC伺服馬達

Vertical crosswise : air cylinders

Traverse : AC servo driven motor

 
 0.5~0.7MPa 
  MD-50s

550

650

300

2.1

 180 3.68
MD-80

700

800

900

--

650

1200

1400

1.3

196 5 3.58
MD-80s

750

850

950

520

2.3 221 3.68

產品特點distinguishing feature

 

機械結構

本體結構高剛性設計,結構穩定震動小,耐久壽命長。

Structural Units

High rigidity structure design, stable construction, low vibration, abiding and long service life.

 

高性能AC伺服馬達

配合高精度線性滑軌及皮帶傳動,速度快噪音低.定位准度可達±0.1mm 。

High Performance Imported Ac Servomotor

Working with high precise linear guide way and imported steel wire belt driven result in high speed, low noise, precision position at ± 0.1mm.

 

控制系統

◆ 微電腦控制系統,全部自主研發,專門針對國內注塑機現狀及安全保護措施不完善情況,在控制器內增加了較多之完善安全保護功能,為操作者及注塑機提供最完善的安全保護。此外可根據客戶需求修改特殊程序,以符合特殊模具及夾具之要求。

◆ 掌上型操作器,可切換中英文操作畫面,簡單易學。多種功能及程序提供選擇,可自動檢測故障並記錄,便於維修及解決問題。

Control System

◆ Micro-computer control system was programmed & developed by TOPSTAR, write the program with more safety protection functions to provide safeguard for operator and IMM in accordance with insufficient safety protection for domestic IMM situation. In addition, we also can write the special program to meet customers’ special requirements for matching the various molds and grippers.

◆ PaIm controller incorporate, changeable Chinese! English screen page, easy learning. Multi-functions and programs are provided for selection, automatically detecting, displaying and recording the malfunctions, conveniently maintain and problem solving.

 

程序編寫

可模擬操作員取出動作如牽引,倒勾,滑移,圓弧,斜纔甚至不規則的取出路徑,能實現各種特殊動作,如排列,堆放,計數,抽樣。

Edit

Simulating operator’ s removal motion such as traction, undercut, slip, cirde curve, oblique line even irregular route, which can realize special action such as array, pile, counter, sample etc.

 

多重保護

各軸均加裝極限開關,在各方向終端位置均裝有防撞裝置,可有效防止操作失控。完善的軟硬體雙重保護功能,確保注塑機與機械手的運行安全。

Multiple Protections

The maximum end position is equipped with limit switches, all direction of end position equipped with anti-collision device which can prevent the motion out of control. Complete safeguard for IMM and robot to ensure safety running.

 

模塊特徵

◆ 組件,結構設計均採用無給油裝置,機械保養簡易,壽命長。

◆ 結構輕量化設計,並與微電腦控制系統良好配合,可大幅度節省電力。

◆ 模組化設計,可進行分體包裝,正反操作側現場進行變更。

◆ 電子元件均採用世界知名品牌產品,品質穩定且互換性好。

Module Features

◆ Assembled parts and structures design adopt oilless device, easy maintenance and long service life.

◆ Lightweight construction design to work with microprocessor well result in significant power saving.

◆ Module construction design, dismantled parts can be packed separately. This design is easy for assembling module parts no matter onto the operator side or non operator side on the spot directly if customers want to change.

◆ Electrical parts adopt the world famous brands to provide stable quality and interchangeable traits.

詳細資訊Detailed information

 

標准功能

◆ 各軸1~256點裝箱位置(Packaging Point 1~256)

◆ 最大200點裝箱點(Packaging Motion Up to 200)

◆ 頂針連動(Ejector Link)

◆ 不良品排出(Defective Product Reject Circuit)

◆ 走行途中姿勢(Posture Control dunng Traverse)

◆ 落下側姿勢(Posture Midway at Release Side)

◆ 夾具內制品確認(Products Confirm in Chuck)

◆ 吸著1迴路(Vacuum Sensing Circuits 1)

◆ 水口途中開放(Midway Runner Release)

◆ 取出前進姿勢1(Crosswise Product Extract Posture 1)

◆ 取出前進姿勢2(Crosswise Product Extract Posture 2)

◆ 取出下降待機(Delayed Arm Descent)

◆ 固定側取出(Extract at Fixed-side)

◆ 橫走行待機(Delayed Traverse)

◆ 自由滑移動作(Free Crosswise Servo)

◆ 下降途中姿勢(Posture Control during Descent)

◆ 水口模內開放(Runner Release within Mold)

◆ 模組記憶-50種(Module Memory - 50 mm)

◆ 輸送帶連動(Conveyor Even Moving)

 

選項功能

◆ 夾具內剪刀(Air Nipper in Chuck)

◆ NT剪刀(NT Gate Cut)

◆ 吸看4迴路(Vacuum Sensing Circuits 4)

◆ 制品2點開放(Releasing Products at 2 Different Points)

◆ 制品確認(Products Confirm)